Belyov Pastila Production Line
The Belyov Pastila Production Line is a fully automated industrial system designed for the efficient and consistent production of traditional Russian Belyov pastila. This unique apple-based confection stands out with its light, aerated texture and layered structure, making it distinct from conventional fruit leather products.
What is Belyov Pastila?
Belyov pastila is a traditional apple-based dessert made by whipping apple puree, egg whites, and sugar to create a light, airy foam, followed by gentle low-temperature drying. The result is a soft, sponge-like, layered fruit snack, positioned in the premium healthy snack category.
Products You Can Manufacture
- Belyov Pastila (classic layered apple pastila)
- Flavored pastila (berry, apricot, mixed fruit)
- Multi-layer fruit foam snacks
- Fruit & dairy hybrid snacks
- Chocolate-coated pastila products
- Twin flavor (dual-layer) pastila bars
- Functional fruit snacks (vitamin or protein enriched)
Raw Materials Supported
- Apple puree (primary base ingredient)
- Berry purees (strawberry, raspberry, blueberry)
- Stone fruits (apricot, peach, plum)
- Natural sweeteners (sugar, glucose syrup, honey)
- Egg whites or plant-based foaming alternatives
- Dairy ingredients (for hybrid products)
- Functional additives (vitamins, proteins, fibers)
Production Process
1. Fruit washing, sorting, and preparation
2. Puree production and refining
3. Mixing and aeration (foam formation)
4. Layer depositing and spreading
5. Controlled low-temperature drying
6. Layer stacking (for multi-layer products)
7. Cutting and portioning
8. Optional coating (chocolate or glaze)
9. Packaging
Production Capacity
50 – 100 kg/hour
Small-scale line
100 – 300 kg/hour
Medium-scale line
300 – 600+ kg/hour
High-capacity line
Custom capacity solutions are available based on customer requirements and factory layout.
